Sheet Metal Design in SolidWorks: Everything You Need to Know

Sheet metal is one of the most widely used materials in manufacturing. Its popularity is attributed to its unique properties such as strength, durability, and flexibility. Sheet metal fabrication is a process of creating complex parts from flat sheets of metal. SolidWorks is known for its robust sheet metal tools that allow designers to create accurate and detailed sheet metal designs for various applications.

In this post, we will delve deep into sheet metal design in SolidWorks, looking at its various features, tools, and best practices.

Sheet Metal Basics

To create a sheet metal design in SolidWorks, you need to understand a few basics. One of the first things you need to know is the various terms used in sheet metal design such as bend allowance, bend deduction, and K-factor. You also need to be familiar with the different types of sheet metal forming processes used in SolidWorks such as bending, stretching, and deep drawing. Additionally, understanding the metal thickness and material type is crucial for creating accurate designs.

SolidWorks Sheet Metal Tools

SolidWorks has a wide range of sheet metal design tools that allow you to create complex designs with ease. One of the most useful tools is the Sheet Metal feature, which enables you to convert a part file to sheet metal and apply sheet metal-specific features easily. SolidWorks also has a variety of other sheet metal tools such as the Lofted Bend, Hem, and Forming tools, which allow you to create more intricate sheet metal designs.

Best Practices for Sheet Metal Design in SolidWorks

When designing sheet metal parts in SolidWorks, it’s important to follow some best practices to ensure your designs are accurate and functional. One of the best practices is to use Shared Sketches, which allow you to use the same sketch for multiple features, reducing the number of sketches required. You should also ensure that your sheet metal designs are fully defined to ensure they’re accurate. Further, ensure that your designs are manufacturable by regularly checking for interference or issues that could arise during manufacturing.

Sheet Metal Simulation in SolidWorks

SolidWorks also offers sheet metal simulation tools that allow you to test your designs before manufacturing. Simulation tools help you predict the part’s strength and performance under various loading conditions, and identify any design flaws before manufacturing. To perform sheet metal simulations in SolidWorks, you need to have a simulation license and know-how to set up simulations accurately.

Sheet Metal Manufacturing

Once you have designed and simulated your sheet metal parts, you need to manufacture them. SolidWorks supports a variety of manufacturing methods such as laser cutting, punching, and bending. One of the most important things to ensure before manufacturing is to check your designs for any errors, such as incorrect hole sizes and dimensions. Ensure that all your design files are saved as DXFs or DWGs for easy exporting to your manufacturing tools.


SolidWorks sheet metal design tools are a powerful set of features that allow designers to create accurate and functional sheet metal parts. Understanding the basics of sheet metal design, using SolidWorks sheet metal tools, following best practices, simulating your designs, and manufacturing your sheet metal parts are all important steps for creating great sheet metal designs.

With the right knowledge, skills, and SolidWorks tools, designing excellent sheet metal parts has never been easier.

Tyler Woodward

Tyler Woodward

Hi, I'm Tyler! I'm a passionate writer and believer in the potential of 3D printing technology. With my background in engineering and design, I bring an exciting mix of creativity and technical expertise to my writing. In addition, I pride myself on staying up to date with the latest trends in the industry.

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